iron ore blasting process videos

    Blast furnace Facts for Kids

    Process Ore, limestone and carbon in the form of coke are put into the top of the blast furnace in layersAt the same time, hot air called "wind" is blown inside the furnace Special nozzles called "tuyeres" are used to put the air in the furnace The nozzles are at the bottom of the furnace This process is called "blasting" It is why it is called a "blast furnace".

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    The Extraction of Iron

    Extracting iron from iron ore using a Blast Furnace The common ores of iron are both iron oxides, and these can be reduced to iron by heating them with carbon in the form of coke Coke is produced by heating coal in the absence of air Coke is cheap and provides both the reducing agent for the reaction and also the heat source.

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    Iron and Steelmaking

    A blast furnace charge consists of ore, fluxes and fuel The ore part of a charge consists of iron ores and concentrates, manganese ores and various types of scrap containing iron These ore parts are usually contained in a charge as products of a high-temperature treatment ie as agglomerate or pellets Agglomerate currently.

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    What's the process of iron ore mining?

    Jan 20, 2017· Mining iron ore begins at ground level Taconite is identified by diamond drilling core samples on a grid hundreds of feet into the earth Taconite rock comprises about 28 percent iron; the rest is sand or silica These samples are analyzed and ca.

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    How Iron and Steel Work

    The majority of Earth's iron, however, exists in iron ore Mined right out of the ground, raw ore is mix of ore proper and loose earth called gangue The ore proper can usually be separated by crushing the raw ore and simply washing away the lighter soil.

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    Extraction of Iron from Haematite

    Extraction of Iron from Haematite 1 Concentration: Haematite ore being oxide ore is concentrated by gravity separation process using hydraulic separator The oxide is being heavier settles to the bottom while lighter impurities come to the surface and is removed 2 Calcination:.

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    Pig iron

    Blast Furnace Process The blast furnace is a counter-current gas/solids reactor in which the descending column of burden materials [coke, iron ore and fluxes/additives] reacts with the ascending hot gas The process is continuous with raw materials being regularly charged to the top of the furnace and molten iron and slag being tapped from.

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    RESOUR CE PA CK Iron Mining and Processing in South Africa

    Iron Mining and Processing in South Africa RESOUR CE PA CK Iron Mining and Processing in South Africa Source: Kumba Iron Ore, kumbacoza UNIVERSITY OF CAPE TOWN IDYUNIVESITHI YASEKAPA • UNIVERSITEIT VAN KAAPSTAD Road construction / concrete manufacture Crushing Open pit mining is used to excavate iron ore that is close to the surface.

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    The Making of Iron & Steel

    Iron ore, as mined, is a combination of iron with oxygen and various other unwanted substances, generally known as "gangue" The first metallurgical step is to reduce iron ore to metallic iron, a process which is mostly carried out in a blast furnace, using coke as both a fuel and reducing agent.

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    How iron is made

    Iron ore is converted into various types of iron through several process The most common process is the use of a blast furnace to produce pig iron which is about 92-94% iron and 3-5% carbon with smaller amounts of other elements.

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    Ironmaking process

    The coke is of course the source of reduction of iron ore by providing carbon to iron ore and when it burns, and it also generates a lot of heat So heat energy required for ironmaking process is supplied by this coke and this is a source for carbon of hot metal When iron is reduced from iron ore.

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    EXTRACTION OF IRON- EXTRACTION OF IRON FROM HAEMATITE

    The process of the extraction of iron is carried out by the following steps: Concentration of ore Calcination or Roasting of ore Reduction of ore : Concentration of ore: In this metallurgical operation, the ore is concentrated by removing impurities like soil etc The process involves the crushing and washing of ore.

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    Iron Ore to Sintering to Steelmaking

    Sinter is the primary feed material for making iron and steel in a blast furnace , We also discussed how during the iron ore sintering process in iron and steel manufacturing, , Watch video on the sinter process (scroll to bottom of the page) Share this article.

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    Iron and aluminium

    Iron is extracted from iron ore in a huge container called a blast furnace Iron ores such as haematite contain iron(III) oxide, Fe 2 O 3 The oxygen must be removed from the iron(III) oxide in.

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    The Making of Iron & Steel

    Iron ore, as mined, is a combination of iron with oxygen and various other unwanted substances, generally known as "gangue" The first metallurgical step is to reduce iron ore to metallic iron, a process which is mostly carried out in a blast furnace, using coke as both a fuel and reducing agent.

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    Ironmaking 101

    Oct 10, 2017· Figure 1 Drawing of an ironmaking blast furnace with hot-blast stove Source: The German Steel Federation (WV Stahl) In order to make steel, iron must be extracted or won from iron ore Blast furnacing, smelting and direct iron reduction are the current ironmaking process.

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    steel industry training video clips iron steelmaking

    Corus training video describing the blast furnace, and its typical inputs of sinter, iron ore, coke, limestone and hot air The video clip outlines the iron ore chemical reduction process, the production steps to produce hot metal and slag, and the typical subsequent uses of pig iron.

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    Iron extraction

    Dec 14, 2012· Iron extraction - raw materials, furnace, reactions taking place, collection of iron, memory technique PLAY V method to remember the entire process.

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    Iron Ore Smelting Process

    Iron Ore Smelting Process Using Modern Blast Furnac Although the basic ingredients of an iron ore blast furnace has changed little over the last hundred years or so, the furnaces themselves have been modernized to improve efficiency and the purity of the iron and steel.

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    Creating Iron

    ­The more advanced way to smelt iron is in a blast furnace A blast furnace is charged with iron ore, charcoal or coke (coke is charcoal made from coal) and limestone (CaCO 3 ­) Huge quantities of air blast in at the bottom of the furnace, and the calcium in the limestone combines with the silicates to form slag.

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    Pig iron

    Blast Furnace Process The blast furnace is a counter-current gas/solids reactor in which the descending column of burden materials [coke, iron ore and fluxes/additives] reacts with the ascending hot gas The process is continuous with raw materials being regularly charged to the top of the furnace and molten iron and slag being tapped from.

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    Beneficiation of Iron Ore

    Beneficiation of Iron Ore and the treatment of magnetic iron taconites, stage grinding and wet magnetic separation is standard practiceThis also applies to iron ores of the non-magnetic type which after a reducing roast are amenable to magnetic separation All such plants are large tonnage operations treating up to 50,000 tons per day and ultimately requiring grinding as fine as minus 500.

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    The Process

    The Process The natural gas fueled direct reduction process is the modern and green alternative to coke-based blast furnaces The facility converts pre-processed iron oxide pellets into highly metallized iron in the form of Hot Briquetted Iron (HBI.

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    Iron

    In Australia, concentrates pumped from Savage River are pelletised at Port Latta for shipment to domestic and overseas markets and fine Middleback Range ores are pelletised prior to smelting in the Whyalla blast furnace Sintering is a process used to agglomerate iron ore fines in preparation for blast-furnace smelting and is usually carried.

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