The evaluation of grinding behaviors of quartz and feldspar , optical and elect ronic industry and the ornamental stone , of mineral dressing can be determined by use of the Bond work index.
The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test Its value constitutes ore characteristic and is used for industrial.
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The work index of the material could be predicted based on its quartz content Abstract Within the scope of the evaluation and optimization of a grinding circuit, the breakage and mineral liberation characteristics of three low grade sulphide gold ore blends have been investigated by Bond tests, batch grinding tests, and mineral liberation.
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GRINDING Abrasive machining: •The oldest machining process - “abrasive shaping”at the beginning of “Stone Era” •Free sand was applied between two moving parts to remove material and shape the stone parts Grinding: •Removing of metal by a rotating abrasive wheel(Very high speed, Shallow.
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Alternative Approaches for Determination of Bond Work As a fast method, the determination of the Bond index from the Hardgrove index (by calculation) is almost matching with measured Bond's work index The Bond's work index of the above rock samples calculated from the Hardgrove index value has shown a variation from 77 to 103 kWh/sht.
Bond Work Index Tables (Wi)
Grinding wheel hardness Hardness is rated from A-Z with 'A' being the weakest bond and 'Z' being the strongest A weak bond is preferred for grinding harder materials while a stronger bond is desired for softer materials A typical weak bond for steel would be in the 'F, G or H' range.
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The Laboratory Comparative Work Index gives an approximate Bond Work Index for an ore sample This can then be used with Bond’s Third Theory of Comminution to calculate net power requirements needed for grinding The test depends on laboratory batch grinding and uses a comparison with the grinding of an ore of a known Bond Work Index.
Vitrified bond: Vitrified bonds are used on more than 75 percent of all grinding wheels Vitrified bond material is comprised of finely ground clay and fluxes with which the abrasive is thoroughly mixed The mixture of bonding agent and abrasive in the form of a wheel is.
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Bond Work Index Tables (Wi)
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The bond is a mixture of metal powders used in various combinations to achieve specific wear rat A correctly-formulated bond holds the diamond in place, just long enough to get maximum use from the diamond points before releasing the stone and exposing the next layer of diamond.